linuxcnc/scripts/torture.py

134 lines
3.7 KiB
Python
Executable file

#!/usr/bin/python
# Copyright (C) 2012 Jeff Epler <jepler@unpythonic.net>
#
# This program is free software; you can redistribute it and/or modify
# it under the terms of the GNU General Public License as published by
# the Free Software Foundation; either version 2 of the License, or
# (at your option) any later version.
#
# This program is distributed in the hope that it will be useful,
# but WITHOUT ANY WARRANTY; without even the implied warranty of
# MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
# GNU General Public License for more details.
#
# You should have received a copy of the GNU General Public License
# along with this program; if not, write to the Free Software
# Foundation, Inc., 59 Temple Place, Suite 330, Boston, MA 02111-1307 USA
"""
This program creates "torture test" ngc files. These include arcs (helices)
in any plane, straight feeds, and traverses all in a random order with
differing feeds.
Run the resulting file in a stepper inifile with no headroom, and kick
things up a notch by using different max velocities and accelerations.
Turning feed override past 100% has also helped turn up bugs.
"""
from random import *
from math import sin, cos, pi
distances = [-10,1,-.1,0,0,.1,1,10]
radii = [.1, 1, 10]
arcangles = range(0, 360, 45)
aangles = [-361,-89,-1,1,91,359]
chance_angular = .5
chance_angular_helix = .5
def feed():
"Half the time, change the feed rate"
if random() < .5: return
print "F%d" % randrange(100, 1000, 10),
def torture_arc(x, y, z, a):
"Generate a random arc (helix)"
plane = randrange(3)
print "G%d" % (plane+17),
direction = randrange(2)
print "G%d" % (direction+2),
feed()
theta = choice(arcangles)
theta1 = choice(arcangles)
r = choice(radii)
q = choice(distances)
print "(%d %d)" % (theta*180/pi, theta1*180/pi),
if plane == 0: # XY plane
ox = -cos(theta)*r
oy = -sin(theta)*r
print "I%f J%f" % (ox, oy),
z = z + q
x = x + ox + cos(theta1)*r
y = y + oy + sin(theta1)*r
elif plane == 1: # XZ plane
ox = -cos(theta)*r
oz = -sin(theta)*r
print "I%f K%f" % (ox, oz),
x = x + ox + sin(theta1)*r
z = z + oz + cos(theta1)*r
y = y + q
else: # YZ plane
oy = -cos(theta)*r
oz = -sin(theta)*r
print "J%f K%f" % (oy, oz),
x = x + q
y = y + oy + cos(theta1)*r
z = z + oz + sin(theta1)*r
if random() < chance_angular_helix:
a = a + choice(aangles)
print "A%f" % a,
print "X%f Y%f Z%f" % (x, y, z)
return x, y, z, a
def torture_line(x, y, z, a):
"Generate a random traverse or straight feed"
kind = randrange(2)
print "G%d" % kind,
if kind == 1: feed()
x = x + randrange(-10, 11)/2.
y = y + randrange(-10, 11)/2.
z = z + randrange(-10, 11)/2.
if random() < chance_angular:
a = a + randrange(-180, 80)/2.
print "A%f" % a,
print "X%f Y%f Z%f" % (x, y, z)
return x, y, z, a
def torture_main(runs):
"""Generate random chains of movement several times, restarting near the
center each time motion gets too far away."""
funcs = [torture_line, torture_arc]
#funcs = [torture_arc]
def R(x,l=-50, k=50): return x < l or x > k
print "g21"
for i in range(runs):
a = x = y = 0
z = 20
if chance_angular or chance_angular_helix:
print "G0 X0 Y0 A0 Z20"
else:
print "G0 X0 Y0 Z20"
print "F100"
while 1:
x, y, z, a = choice(funcs)(x, y, z, a)
if R(x) or R(y) or R(z,-10,30) or R(a,-30000,30000): break
# Do ten runs then print m2
torture_main(20)
print "m2"